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Interested in picking up our aluminum coolant expansion tank? Check out more details on our product page linked below.

Mishimoto Ford Mustang EcoBoost/V6/V8 Aluminum Coolant Expansion Tank

It's hard to match that feeling you get when purchasing a new car, especially the new S-550 Mustang. Picking up your friends for joy rides, melting the tires down the full length of your neighborhood, pulling into the driveway, popping the hood in complete ecstasy " wait " what is that? Is that the coolant expansion tank? Why is it so terrible looking?

This is pretty similar to what happened the day our shop 2015 EB arrived. The engine bay on both the 2.3L and 5.0L vehicles is quite nice, well organized, and clean. Unfortunately, right up front in plain sight sits quite an eyesore in the form of your coolant expansion tank. To improve aesthetics, we decided to tackle R&D to bring you guys a more appealing

Interested in purchasing our 2015 WRX top-mount intercooler kit? Check out more details on our product page linked below!

Mishimoto Subaru WRX Performance Top-Mount Intercooler and Charge-Pipe System

As noted in our previous post, we decided to design a shroud that would channel airflow more efficiently through the core of our intercooler. Because our cooler features a larger footprint, the stock air shroud directs flow to only a portion of the core. Opening up this airflow to the entire core should result in even greater temperature reductions than we saw during our first round of testing.

Stock Intercooler Shroud

First, let's take a look at the stock shroud as Steve removes it from our test vehicle. Here is what you will see under the hood of your WRX.

Interested in purchasing our new BRZ/FR-S intake system? Check out more details on our product page linked below!

Subaru BRZ / Scion FR-S Performance Air Intake

Another Intake?

Wait " Mishimoto already has an intake for the BRZ/FR-S. Why design a second one? As this question crosses your mind, we can provide a simple explanation.

We have had great success with our existing cold-air intake system for this chassis, and the feedback from our customer base has been fantastic.

After listening to our customers both directly and through web forums, we concluded that a second intake design was necessary for a completely different set of customers. Here are a few plans for our new design.

• Engine-bay mounted, stock-appearing airbox setup
• Easy installation and filter servicing
• Fits with Mishimoto

Interested in purchasing our E46 aluminum radiator? Check out our product page linked below!

Mishimoto BMW E46 Non-M Performance Aluminum Radiator!

3D Modeling

After some serious 3D modeling work in Solidworks, our first prototype unit is complete. Let's check out a few of the renders!

Mishimoto E46 3-series aluminum radiator 3D model

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The factory inlet/outlet portions of this intercooler are quite interesting. They are shaped to route around the radiator support; however, this has a significant impact on the airflow through this part of the cooler. This bottleneck cannot be eliminated unless users want to grab the Sawzall and shred some steel. We will be

Interested in purchasing our Mustang EcoBoost Downpipe? Check out more details on our product page linked below!

Mishimoto Ford Mustang EcoBoost Downpipe!

Opening up the exhaust on a turbocharged vehicle is a great first modification that can make a big impact on drivability, vehicle sound, and driver enjoyment. Typically, a vehicle will see improvements in horsepower and massive gains in torque output. Emissions and sound requirements normally restrict the size and efficiency of stock exhaust systems, which explains why big gains result from enlarging the piping and eliminating or reducing restrictions within the piping.

For this project, we will focus our efforts on designing and testing a new downpipe option for the 2015+ Ford EcoBoost Mustang. Before tackling our downpipe design, we will take a look at the stock unit pulled from our Triple Yellow shop vehicle.

Interested in picking up our 2015 WRX FMIC kit? Check out more details on our product page linked below!

Mishimoto Subaru WRX Front-Mount Intercooler Kit

Time for the fun part of development, product testing! Since this is an intercooler, we would certainly need to put the WRX on the dyno for some pulls and data collection. It would be interesting to see how the installation of a front-mount system has an impact on turbo spool, intake temperatures, and perhaps even power output.

Testing Preparation

The first step toward data collection is to prepare our sensor bungs and install our pressure and temperature sensors. We installed our bungs within the inlet and outlet intercooler couplers.