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  1. What's cooler than bein' cool?- Intercooler R&D, Part 1: Stock Review

    What's cooler than bein' cool?- Intercooler R&D, Part 1: Stock Review

    Team Mishi is hard at work developing an entire line of cooling upgrades for our RS. Up to bat is one of the more popular modifications for turbo cars: the intercooler.

    Stock Focus RS intercooler
    Stock Focus RS intercooler

    The stock Focus RS intercooler is an interesting part of this hot hatch. As soon as images of the striking front end of this car surfaced on the interwebs, many noticed that there was a black plate blocking off a portion of the intercooler, and immediately called it out. Ford explained that the intercooler was too efficient and that, in humid climates, the excess efficiency caused condensation within the intake tract.

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  2. Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Last time, in the first Camaro 2.0T catch can R&D post, we learned a little bit about blow-by, the CCV system, and how a catch can serves to prolong the life of your Camaro. If you need a refresher, we have a technical article all about why blow-by is terrible for your engine. We left off with Steve setting up his testing rig, but I want to go into a bit more detail on what exactly we wanted to test.

    Test Prep

    As we discovered in the first post, the OEM system appears to have three different CCV valves. On further investigation, we found that these three valves comprise two separate systems. One system features two CCV valves on the valve cover that connect at a T-joint and run to the intake.

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  3. Working on a Cooler Coyote- Oil Cooler R&D, Part 4: Testing

    Working on a Cooler Coyote- Oil Cooler R&D, Part 4: Testing

    In our last post we took a look at the fabrication of our all-new bar-and-plate oil cooler designed specifically for this project. Now that we have our coolers complete, it is on to testing. We will test our large bar-and-plate cooler, our small bar-and-plate cooler, and our traditional-style 19-row cooler. This will allow us to compare the effectiveness of our new design to the excellent heat exchangers we already offer.

    Testing

    We installed each version and gave them a chance to show us what they could do in not one, but two arenas of performance. Round 1 Fight!

    Contenders:

    • 19-Row Mishimoto Oil Cooler
    • Small cross-flow bar-and-plate cooler
    • Small dual-pass bar-and-plate cooler
    • Large cross-flow bar-and-plate cooler
    • Large dual-pass bar-and-plate cooler

    We hooked up our 19-row cooler to our GT, as well as our all new bar-and-plate coolers, both large and small, and let them duke

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  4. Upgrading Induction - Induction Hose R&D, Part 2: From Concept to Reality

    Upgrading Induction - Induction Hose R&D, Part 2: From Concept to Reality

    We are now one step closer to completing this induction project! The bulk of our testing is just about finished and we have gotten some awesome results. One of our biggest objectives was to increase the internal volume over the stock intake. With more air surging through the hose, the potential for improved power output is increased as well.

    Prototype 3D printed 2015+ Mustang parts
    Prototype 3D printed 2015+ Mustang parts

    The sound imposer is blocked off here, but it will be deleted!
    The sound imposer is blocked off here, but it will be
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  5. Even F-150'n Cooler - Intercooler R&D, Part 2: 3D Models

    Even F-150'n Cooler - Intercooler R&D, Part 2: 3D Models

    Howdy folks, and welcome to the second installment of Mishimoto's Engineering Blog on the development of our upcoming 2015+ F-150 EcoBoost intercooler. In our first post, we examined the factory intercooler on this truck and took a look at some of its unique features, but since then, we have made a ton of headway on developing our improved version. To learn more about how the system functions, check out that first F-150 EcoBoost intercooler post.

    When we first began on this project, we were choosing between a couple of possible design philosophies that Jason, the project engineer, had conceived.  Each had its benefits and drawbacks, but rather than trying to read minds, we decided to reach out to all of you to find out what you wanted for the ideal F-150 EcoBoost intercooler.

    You may recall

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  6. The Fan Shroud Strikes Back - Fan Shroud Pre-Sale, Part 2: Installed Shots

    The Fan Shroud Strikes Back - Fan Shroud Pre-Sale, Part 2: Installed Shots

    Interested in Purchasing our BRZ/FR-S Fan Shroud Kit in Black? Our discounted Pre-Sale is already underway!

    Mishimoto BRZ Fan Shroud Pre-sale

    Greetings, padawans. I'm here again with a sequel to our first post on the black BRZ fan shroud. This will be a quick one, I promise, but I wanted to update you all with the latest on this cool looking piece.

    Share with you, I must, some photos of the Mishimoto BRZ fan shroud in black. Jason the Engineer, a proud Toyobaru owner himself, was nice enough to loan us his vehicle so that we could install this shroud and bring his car to the better side of the force.  Once we got the tractor beam warmed up,

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  7. The Cutting Edge of Mishimoto - WARDJet Water Jet Cutter

    The Cutting Edge of Mishimoto - WARDJet Water Jet Cutter

    A Sharper Knife

    When early man wanted?to cut something, he beat two rocks together until one of them was vaguely pointy and sharp. I imagine there were probably a lot of smashed thumbs and whatever the equivalent of cursing was to a caveman.? Over thousands of years, humans developed new ways of cutting materials (and themselves). The Egyptians created copper saws, early Europeans learned how to harden iron, and the advent of steel led to stronger, more efficient saws.? Then, in the 1880s, George Clemson perfected the hacksaw, and bike thieves all over the world rejoiced.

    The waterjet, jetting away
    Water jet cutters have revolutionized the way we cut almost every material

    Fast

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  8. Love Is in the [Charge] Air - Secondary Radiator R&D, Part 2: Prototype Testing and Data

    Love Is in the [Charge] Air - Secondary Radiator R&D, Part 2: Prototype Testing and Data

    Last time, we took a look at the unique design of the Ford 6.7 secondary Super Duty radiator and its accompanying thermostats. Our last post was only about two weeks ago, but I come bearing some good news - plus, great things come in twos.

    Why does my primary rad need a companion?

    As a recap, this heat exchanger, found in 2011+ Ford Super Duty trucks, works as an integral part of a mostly independent secondary cooling system that manages many of the truck's auxiliary cooling needs, including those of the liquid-to-liquid charge air cooler. Cooling these engine components more efficiently should not only prolong their useful lives, but also may make for some nice performance benefits if coupled with a tune - who doesn't love colder charge air?

    The secondary system allows the primary radiator to more exclusively and efficiently cool the torquey Power Stroke motors found

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  9. ReSpiration Focal Point - Intake R&D, Part 2: Something's Rustling Up

    ReSpiration Focal Point - Intake R&D, Part 2: Something's Rustling Up

    The RS has gotten a lot of attention the past few weeks, especially with the ball in our court. Need I remind you of our awesome stock dyno clip?

    But somethin's-a-brewin with one of our most recent projects, the performance intake we are developing for this hot hatch. We mentioned earlier that the development of this intake kit is not completely uncharted territory, considering that we made one for the 2013-2014 Focus ST. However, as we dived further into this project, we uncovered the true complexities of this design compared with our ST intake kit.

    Intake Construction

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  10. Removing the Rubber - Silicone Induction Hose R&D, Part 1: Stock Review and 3D Models

    Removing the Rubber - Silicone Induction Hose R&D, Part 1: Stock Review and 3D Models

    Setting the Scene"

    The early summer sun hangs low and cool against the rolling American meadows, lazily beginning to cast its gaze over another serene, newborn morning. Delicate but unwavering, it brings the landscape to life, painting the valley in amber shades so warm they can practically be felt. The depth and flowing continuity in these endless fields, draped in their clementine pallet, remains mostly unbroken but for a neat, dark ribbon of tarmac, slicing back and forth as if laid down by the hawk gliding soundlessly above.

    Like an incoming storm, an imposing, thunderous tone bellows distantly above the hills, cutting through the picturesque still-life and growing louder as it echoes, following the zig-zagging vein of asphalt, ever-aggressively surging forward and inhaling the scene's serenity only to expel it rearward in an affront to all things understated. Contrasting though it may seem, the proprietor

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