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  1. Protecting Perfection - BMW F8X M3/M4 Baffled Oil Catch Can R&D - Concept, Design, and Production sample

    Protecting Perfection - BMW F8X M3/M4 Baffled Oil Catch Can R&D - Concept, Design, and Production sample

    Any outdoor sculpture facing the elements is going to eventually tarnish. Sure, there have been advancements in materials and coatings, but grime and dirt building up on that piece of art is an inevitable consequence of being outside. Eventually someone is going to have to come by with a power washer to clean things up.

    The situation is relatable under the hood of the F80 M3. The S55 is a work of art, but the unavoidable by-product of blow-by is constantly peppering the intake tract of the engine. Luckily, Mishimoto is already working on a solution to keep your M3 as the benchmark for luxury sport sedans.

    To fully understand the blow-by situation in the F80, we have to first take a trip back to the early 2000s. The year is 2006, and BMW started equipping production vehicles

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  2. Got Trucks, Got Jeeps (VOL. 1) - Catch Can R&D Part 1: The 3.8L Stock System

    Got Trucks, Got Jeeps (VOL. 1) - Catch Can R&D Part 1: The 3.8L Stock System

    Do you know the origin of the term Jeep? Some say that during WWII, these vehicles were referred to as General Purpose vehicles, and soldiers began slurring the acronym, G.P., into Jeep, hence its name today (there's a similar story behind the term Humvee). Others say that the name was derived from the popular cartoon character, Eugene the Jeep, from when the Popeye show aired back in the 1940's. Eugene the Jeep was a "go anywhere, do anything" type character, and interestingly enough, the US government had a contract sent out to several automotive manufacturers requesting a vehicle to replace the horse that was able to go anywhere and do anything. Are we going to try and debunk this once-and-for-all? No, I'm no historian. While there is still a lot of background I can go into there, this is a blog about awesome vehicle product development, so let's get to it.

    We already know that the Jeep name is synonymous with utility. Their notoriety soared for being the go-to service

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  3. Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Last time, in the first Camaro 2.0T catch can R&D post, we learned a little bit about blow-by, the CCV system, and how a catch can serves to prolong the life of your Camaro. If you need a refresher, we have a technical article all about why blow-by is terrible for your engine. We left off with Steve setting up his testing rig, but I want to go into a bit more detail on what exactly we wanted to test.

    Test Prep

    As we discovered in the first post, the OEM system appears to have three different CCV valves. On further investigation, we found that these three valves comprise two separate systems. One system features two CCV valves on the valve cover that connect at a T-joint and run to the intake.

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  4. Got Trucks, Got Jeeps (VOL. 1) - Catch Can R&D Part 2: Designing The Final Product

    Got Trucks, Got Jeeps (VOL. 1) - Catch Can R&D Part 2: Designing The Final Product

    Jeeps are built to be rugged, all-terrain vehicles. We can bet that most of the aftermarket parts you purchase for your Jeep are designed to make it tougher. There's no reason for our upcoming catch can kit to be any different. Our engineers have made this can nearly indestructible and will be able to handle any abuse your 2007-2011 3.8L Wrangler can throw at it.

    In our last update, we discussed our plans for how we wanted to mount this catch can. We determined that the best location for a bracket was right behind the ECU. We could use the stock bolts that are already there, and the components can attach to the chassis, making it a solid and sensible location.

    3D scanning on our intended area for bracket design
    3D scanning on our intended area
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  5. Dirty Work - Oil Catch Can Kit R&D, Part 2: Design

    Dirty Work - Oil Catch Can Kit R&D, Part 2: Design

    Connecting our catch can to the factory 6.7L CCV system is not be a simple task. In order for our catch can to protect the engine, we need to intercept the blow-by between the CCV filter box and the valve cover. To make matters more difficult, the CCV filter boxes in both the 2011-2016 and 2017+ bolt directly to the engine's valve cover with only a few centimeters between them and the firewall. That means clearance for lines or adapters is extremely tight. Fitting lines within this area in a way that retains the filter box and still flows enough to let the massive 6.7L crankcase breathe requires a clever design and precise measurements.

    When our measurements need to be accurate down to the millimeter, we break out our 3D laser scanner. The Faro Design ScanArm measures surfaces at 560,000

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  6. PROTECTED SPECIES - 2007-2013 INFINITI G37 / 2009+ NISSAN 370Z DIRECT FIT CATCH CAN, PART 2 - Blow-By Verified

    PROTECTED SPECIES - 2007-2013 INFINITI G37 / 2009+ NISSAN 370Z DIRECT FIT CATCH CAN, PART 2 - Blow-By Verified

    It's often an overlooked fact in the automotive world that every engine out there is affected by the by-product of its own combustion process, but it's true. It doesn't matter the size or the type of induction. Combustion gasses will still sneak past the piston rings, and those contaminated gasses will infiltrate the intake tract. The naturally aspirated V6 is an endangered species these days, and given the age of some of these VQ37 engines, the future for these power plants is starting to look bleak.

    051718_NLT_G37_BCC_WEB_7

    If you revisit the early stages of our project, however, you'll see that we've already been hard at work to save the VQs from themselves. Pushing that high of a compression for so long can put

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  7. We Struck Oil - Catch Can R&D, Part 1: Stock System Review

    We Struck Oil - Catch Can R&D, Part 1: Stock System Review

    Oil catch cans are a hotly debated topic, yet one fact is still irrefutable; oil blow-by will always be a real byproduct of the modern direct-injection engine. Intakes, charge pipes, and turbos all come into contact with the stuff over time. Sometimes, even newer, low mileage vehicles develop blow-by issues. With direct injection, fuel is injected directly into the cylinders, eventually resulting in carbon buildup on the valves. This was not an issue with port injection, since fuel injectors were placed in the intake manifold. The air-fuel mixture is sprayed directly on the valves, essentially cleaning them each time an injector fired.

    Carbon and oil buildup in direct-injection engines can negatively impact vital engine components and can result in an expensive fix later down the road. I can go into long, excruciatingly deep detail about the dangers of blow-by, but I've given you the basics of what you should know. For more information, I strongly suggest that you take a look

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  8. Catching Zs - Direct Fit Catch Can Kit R&D

    Catching Zs - Direct Fit Catch Can Kit R&D

    "Tokyo Drift" is a term that has almost become a colloquialism assigned to just generally kicking out the back end of the car. All of this stems from the third installment in the Fast and the Furious' franchise that shares the same name. Anyone who's watched Tokyo Drift, or has just happened to see any of the marketing material has seen that the 350Z is plastered on just about every inch of that movie. For good reason too.

    Nissan revived their Z car platform to basically be a drifter's dream. With the heavy hitting VQ35DE in the front, a manual gearbox in the middle, and the power at the back, this car was born to go sideways.

    060118_NLT_G35_BCC_WEB_4

    2006 was a long time ago, and we've seen the 350Z and the G35 on the roads for even longer.  These cars are racking up the miles,

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  9. Bye-Bye Blow-By - Catch Can R&D, Part 4: Production

    Bye-Bye Blow-By - Catch Can R&D, Part 4: Production

    The Pre-Sale for this 2015-2016 Ford F-150 3.5L EcoBoost Catch Can Kit is now live! Click here to check it out!

    Patience is a virtue, but sometimes, it's also a necessity. Progress often moves at its own pace in science and engineering, and all you can do is sit back and wait for a result. In the case of our 2015+ 2.7L EcoBoost catch can, results have been a long time coming.

    If you've been following along with this project since the beginning, we hope you've had a great Labor Day, Thanksgiving, Christmas (or Festivus), New Year, birthday, Memorial Day, 4th of July"I think you get the point. It's been a while. In that time, we've battled check engine lights and overflowing catch cans with our 3.5L kit. What was once a humble kit to fit all 2015+ EcoBoost trucks, has become two kits, a brand-new catch can, three brackets and two sets of lines. All the while, our 2.7L kit was staying the course as planned.

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  10. Blow-By Verified - Oil Catch Can R&D, Part 2: The New Kit!

    Blow-By Verified - Oil Catch Can R&D, Part 2: The New Kit!

    Function and utility often outweigh aesthetics, and our engineering department has paid particular attention to the two while creating the baffled oil catch can kit for the 2009 Dodge Ram 5.7L V8 Hemi. Your Ram works hard for you, so it's only natural to want to take as much care of your pride and joy as you can to keep it running at its best.

    We already know that this truck can use some TLC when it comes to the amount of blow-by the Hemi produces. If you need a refresher, in only 1,000 miles, we caught nearly 50ml of content, which is on the high side of tests performed on other applications. It was clear that our can was working, but there was one problem - our original two-ounce can just wouldn't cut it. You'd have to empty the can several times before you're even due for an oil change. That's an inconvenience we don't want you to experience, so we came up with a solution.

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