Page 10 - cooling

Interested in purchasing this BMW E30/E36 aluminum radiator? Check out the product page for more information!

Mishimoto BMW E30/E36 X-Line Performance Aluminum Radiator

The testing results are in! First, a quick comparison of the fluid capacity improvements the Mishimoto X-line radiator provides.

Stock Radiator Capacity: 0.6 gal (2.27L)

Mishimoto X-Line Radiator Capacity: 1.15 gal (4.35L)

This is an increase in capacity of 91%! This additional fluid, combined with our highly efficient core design, should easily produce great gains in cooling efficiency. Let's evaluate our charts obtained from the testing data. First up, our raw temperature data from both rounds of testing.

Interested in purchasing this BMW E30/E36 aluminum radiator? Check out the product page for more information!

Mishimoto BMW E30/E36 X-Line Performance Aluminum Radiator

Being pleased with our design in comparison to the stock unit, it was time to put this radiator to the test and see how the improvements would impact cooling efficiency. The first true test for this radiator would be fitment. Although this product was designed based off of dimensions from the stock radiator and the engine bay of an E36 M, we still had yet to drop this unit into a vehicle to ensure that all components bolted into position properly. We snagged the keys to our test vehicle from our videographer and easily dropped our prototype into place. Check out a few shots of this radiator installed!

Interested in purchasing this BMW E30/E36 aluminum radiator? Check out the product page for more information!

Mishimoto BMW E30/E36 X-Line Performance Aluminum Radiator

Alright, the prototype is in and ready for comparison against the stock unit. To show how much different this radiator is compared to our current offering, we would also be bringing in one of these radiators to observe the differences. First, let's take a look at the stock radiator we have. This unit was used to pull critical fitment dimensions.

Stock E36 radiator

Interested in purchasing this BMW E30/E36 aluminum radiator? Check out the product page for more information!

Mishimoto BMW E30/E36 X-Line Performance Aluminum Radiator

Mishimoto is well known for providing innovative products for vehicles new and old. Our last few months have been dedicated to product development for the new 2015 Subaru WRX, which features a vast amount of changes from the previous generation. Along with these projects, we decided to go back to an older chassis and develop a brand new product for the E30/E36 BMW. We are huge BMW enthusiasts here, myself included, and we have found a gap in the radiator options for the late model E30 and E36 models. We have had great success with our current performance aluminum radiator for the E36. Our current offering is a perfect option for those who need an upgrade in the reliability department. The factory radiator is extremely prone

Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

Time to put some numbers behind the effort our team has put forth on this project! As mentioned in the last post, we would be collecting real-world driving data to analyze the effectiveness of our performance aluminum radiator against the factory unit. To prepare for this, we attached our temperature sensors to both the inlet and outlet of the radiator. This would allow us to analyze the efficiency of the radiator by comparing the reduction in temperature from inlet to outlet. Check out these sensors attached to the factory radiator.

Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

Now that the prototype was complete and all dimensions checked out with our drawings, it was time to drop this into a truck to ensure that fitment was spot on with all engine bay components. To give you an idea of the scale, take a look at this unit next to one of our Subaru WRX aluminum radiators.

Mishimoto 6.7L Size comparison of Powerstroke prototype radiator (left) and Subaru WRX

Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

Time to design a new radiator! Now that we had the factory radiator removed and the engine bay dimensions documented, we needed to determine the individual dimensions of the factory radiator. We set the radiator up on our Romer arm to begin drawing this component in 3D. Check it out!

6.7L Powerstroke factory radiator modeling

This tool allows our engineers to capture dimensions in a controlled environment. The radiator is secured

Interested in purchasing our 6.7L Powerstroke radiator? Check out our product page for more information!

Mishimoto Ford 6.7L Powerstroke Aluminum Radiator

The Ford Powerstroke 6.4L has not had a fantastic reputation for radiator reliability. Radiator failures are nearly a guarantee, with many vehicle owners experiencing frequent failures in an extremely short time frame. Ford began tackling the problem with a variety of Technical Service Bulletins for coolant system upgrades to remedy the issues. To provide even more protection, the team at Mishimoto developed a very successful bolt-in radiator for the 6.4L that eliminates several common failure points in the factory unit: the plastic material used in the end tanks, and the crimp connection of the core to the tanks. We also investigated the reasoning for frequent failures in certain trucks, and we identified several factors that would

Interested in purchasing our 2015 WRX aluminum radiator? Check out our product page for more information!

Mishimoto Subaru WRX Performance Aluminum Radiator

Now that we had a finalized prototype, it was time to test this component to ensure that our improvements over the stock unit resulted in real-world advantages for our customers. An aluminum radiator provides the instantaneous benefit of increased reliability over the stock plastic unit. Despite this, cooling performance is always our primary goal with a heat exchanger.

Prior to actual road testing, our engineering team put together a few charts illustrating the improvements over the stock radiator.

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Interested in purchasing our 2015 WRX aluminum radiator? Check out our product page for more information!

Mishimoto Subaru WRX Performance Aluminum Radiator

No need for an introduction, let's check out our second prototype!

Mishimoto prototype 2 radiator

Mishimoto prototype 2 radiator