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In our last post we took a look at the fabrication of our all-new bar-and-plate oil cooler designed specifically for this project. Now that we have our coolers complete, it is on to testing. We will test our large bar-and-plate cooler, our small bar-and-plate cooler, and our traditional-style 19-row cooler. This will allow us to compare the effectiveness of our new design to the excellent heat exchangers we already offer.

Testing

We installed each version and gave them a chance to show us what they could do in not one, but two arenas of performance. Round 1 Fight!

Contenders:

• 19-Row Mishimoto Oil Cooler
• Small cross-flow bar-and-plate cooler
• Small dual-pass bar-and-plate cooler
• Large cross-flow bar-and-plate cooler
• Large dual-pass bar-and-plate cooler

We hooked up our 19-row cooler to our GT, as well as our all new bar-and-plate coolers, both large and small, and let them duke

Here at Mishimoto headquarters we are working to expand our arsenal of Mustang parts. We are making significant progress on our oil cooler design, and an interesting design it is. We are aware that many Mustang GT owners are adding forced induction to their already powerful V8s. We are taking this into account by offering an oil cooler that would still leave room for some of the larger intercoolers required for aftermarket turbo and supercharger kits. This strategy created quite a challenge for our engineers. As always, they rose to the occasion and created a brand new and unique cooler design specifically for our beloved GT. Drumroll please!

Rather than designing a traditional bracket for this all-new oil cooler, our engineers went with an interesting design. Modeling the bracket after one of the plastic upper air diverters, the new bracket will replace the diverter as the bracket for the cooler. Because a picture really is worth a thousand words, check out some photos of the first

In our last post, we took a look at the fabrication of our oil cooler bracket and the prototype heat exchanger. We've settled on the final bracket design, and now we are moving on to the heat exchanger.

Heat Exchanger Fabrication

The lead engineer on this project, Dan, plans to test several designs, including an all new heat exchanger design for this project. Exciting stuff! Before we test, we first need to fabricate our test subjects with the help of our expert welder, Mike. We will be creating a small cross-flow oil cooler, a large cross-flow oil cooler, a small dual-pass oil cooler, and a large dual-pass oil cooler.

We began with the cores of our new oil cooler designs. First up was welding the mounting points to the top edges of our cores. We have a pretty cool mounting design for our oil cooler, and we were pretty excited to see it come together.

Interested in purchasing our Mustang oil cooler? Check out our product page for more information!

Mishimoto Ford Mustang 5.0L Oil Cooler Kit

With one round of successful development and data collection complete, our engineers set out to improve upon the first design. After gathering airflow data for different bumper locations, they decided to move the cooler to the lower bumper opening as opposed to the grille area. Instead of modifying the existing brackets, our team developed a new bracket that would suspend the cooler and attach directly to the bumper support. This new bracket not only brought the cooler to a better location, but it also provided a more rigid, robust mounting system for the large 25-row cooler. This also eliminated the need for four brackets; instead just one cross bar would be needed. Check out a few shots of the prototype!

Interested in purchasing our Mustang oil cooler? Check out our product page for more information!

Mishimoto Ford Mustang 5.0L Oil Cooler Kit

With our test vehicle in the shop, our team set to work planning our attack on this Mustang. Our primary goal was to achieve significant temperature decreases. We got this beast in the air and inspected our challenges with the oil sandwich plate location. Our standard and thermostatic sandwich plates use either a ¾-16 or M20 sandwich plate adapter. This component secures the sandwich plate between the block and the oil filter.

Oil sandwich plate exploded